For the unversed, pneumatic conveying is a technique used in many industries to move bulk materials, such as granules, powders, and pellets, through a pipeline using either vacuum or air for pressure. This is a smart alternative to mechanical conveyors and is considered to be cost-effective for certain industries, especially technology and building. In this post, we are discussing more on pneumatic conveyor.
Understanding pneumatic conveying systems
In case of mechanical conveyors, belts are typically used, but for pneumatic conveying systems, the focus is on pipeline, and the process is much more flexible, allowing more room to transport bulk materials in a simplified manner. All pneumatic conveyers rely on pressure differential, or gas flow, which helps in moving the material. The pipelines used can have varied diameters. Both pressure conveying using and vacuum conveying have their own pros and cons, and it also depends on the production needs and materials being handled. Since creating the setup with pipelines doesn’t have to be complicated, pneumatic conveying systems are easy to use.
Things worth knowing
Coming to the options pneumatic conveying systems, vacuum conveyers are known to have temperature issues, but can be useful for certain needs. On the other hand, pressure conveyers are more ideal for long-distance transport of materials. In case of mechanical conveying systems, belts and vibrator trays are used, which are open, which means dust can be released into the air, which can have an impact on environment at the workplace. Also, mechanical conveyers take up more space and need a rather complicated setup. In comparison, pneumatic conveying systems are enclosed, so there is little issue with efficiency.
Advantages worth knowing
There are many known benefits of pneumatic conveying systems beyond energy efficiency. As we stated earlier, installation and ease of operation remain the top advantages. Everything can be customized, and there are companies that can offer tailored solutions for specific needs. The efficiency and overall production process get better, and the movement of materials like plastic pellets takes less time. The material costs for setup and installation is also comparatively lower. Whether pneumatic conveying systems will work for your production needs depends on many aspects, primarily what is being transported or moved. For pellets, anything that’s granular, such as powder, pneumatic conveyors are just right.
If your company needs to know more on pneumatic conveying systems or wants to get custom solutions, please check online for businesses that specialize in air solutions.